SELECTED ENGINEERING WORK

REAL PROGRAMS. REAL ENGINEERING OWNERSHIP.

A portfolio of complex products, equipment and production solutions developed by Mentor Designs.

Data Center Cooling Equipment Redesign

Complex Equipment · Mechanical Engineering

Mentor inherited an existing cooling-equipment design with broken and incomplete CAD that could not reliably support procurement or assembly. Rather than patch individual models, the team rebuilt and redesigned the equipment, completed tolerance analysis, created the production drawing package and developed an indented BOM for procurement. Mentor also supported on-site assembly troubleshooting.

Mentor ScopeCAD reconstruction & redesign · Tolerance analysis · Production drawings · Indented BOM · On-site assembly support

Multi-Biometric Screening Device

Medical Device · Complete Product Development

Mentor developed this handheld biometric screening device from the ground up. The original need went beyond temperature measurement, so the program expanded into multiple biometric screening functions. Mentor developed the hardware, embedded programming and mechanical housings, including injection-molded components for production.

Mentor ScopeProduct development · Hardware design · Embedded programming · Enclosure design · Injection molding · Production transition

Disposable Biopsy Device

Medical Device · Design-to-Cost

Mentor was approached with a concept for a disposable device designed to collect neck-tissue biopsies. Because the device is single-use, cost was a critical design requirement. The team developed the product around the required biopsy performance while driving the design to the target manufacturing cost.

Mentor ScopeConcept development · Mechanical design · Design-to-cost · Disposable device development · DFM · Prototype iteration

Powered Liposuction Device

Medical Device · Electromechanical Development

A medical-device customer wanted to add powered liposuction capability and provided a defined size envelope. Mentor developed the device from scratch, sized the motor and created the complete drive system that converts rotary motion into reciprocating motion. Functional units were manufactured through the Colombia operation and evaluated by surgeons.

Mentor ScopeGround-up development · Motor sizing · Mechanism design · Rotary-to-reciprocating drive · DFM · Prototype manufacturing

Veterinary Electrosurgical System

Veterinary Medical Device · Product Development

Mentor developed the console and handpiece for a veterinary electrosurgical system, including the mechanical housings, connector selection and system integration needed to move the product toward production readiness.

Mentor ScopeConsole development · Handpiece development · Enclosure design · Connector selection · Integration · Production readiness

Insulin Pump Dosing Mechanism

Medical Device · Precision Mechanism Development

Mentor developed the motion and dosing mechanism for an insulin delivery system, including the required dosing capacity and the precision mechanical architecture needed for repeatable delivery. The team tested units for dose accuracy and produced multiple functional units to support clinical evaluation.

Mentor ScopeMotion mechanism development · Dosing system design · Precision mechanical design · Dose testing · Design iteration · Clinical-evaluation units

Automated Inspection & Sorting System

Fixture & Equipment · Inspection Automation

Mentor developed an automated inspection system for precision eye-related components. The equipment inspects each component, determines whether it meets the required acceptance criteria, automatically transfers accepted parts into packaging and separates rejected parts from the process.

Mentor ScopeInspection system development · Component handling · Accept/reject automation · Packaging integration · Mechanical design · Equipment development

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